Thursday 18 January 2024

Kingston's Coal Gasification Plant - History

The  Kingston  gas  works  operated  for  over  100  years  from  1848 to  1957  on  a  1.6  hectare  site  located  north  and  south  of  Barrack  Street between  King  Street  East  and  Ontario  Street,  and  Queen  Street  and  Place D'Armes.  Two gasification tanks loom over downtown, in the background behind Millard & Lumb, with the Richardson elevator demolished in 1941 still standing (top photo - Queen's University Archives, V23-IndB, Kingston Picture Collection, Industrial Buildings).

The  main  gas  works  site was later occupied  by  the PUC  bus  repair  garage,  parking  lot,  and  office,  the  Kingston  police underground  parking  garage,  a  Kingston  Hydro  substation,  and  retail stores. The  auxiliary  gas  holding  area  was  occupied  by  the  PUC  bus transit  garage  and  parking  lot. The city property was also the site of Kingston Transit System garages and the Kingston Police headquarters. The  former  gas  works  site  is located  about  150  metres  southwest  of  the  mouth  of  the  Great  Cataraqui River. (Below - a 1950 aerial view showing the older tank dismantled, new propane tanks installed, with the PUC building at left, Millard & Lumb at right, and Fort Frontenac at bottom - Queen's University Archives, V25-6-2-37, George E.O. Lilley Fonds, Aerial Photographs Binder.)

In its day, the Kingston plant was the third largest in Ontario. By 1905, 800 million cubic-metres of gas were being produced yearly, with 1,573 gas meters in operation. The location, as with most other gas works, were usually chosen to keep pipe runs to downtown customers short. Gas was used for lighting and heating, often requiring nearby water access and docks. The first gas jet (in all of Ontario) was lit in the window of the Wilson building on Wellington Street in 1847.

TIMELINE

Dating to 1848, a coal gasification plant in the King-Queen-Ontario-Place d’Armes block was operated by the Kingston Gas Light Company in 1864, the City by 1905 and the PUC in 1914. Coal arriving by boat would total 10-15,000 tons per year. Served by a CN spur crossing Barrack Street north of Ontario Street, cars of coal were unloaded for gasification, the production of a gaseous fuel, with ashes and inert matter remaining as residue. A nearby wall sign proclaimed “Gas – The Modern Fuel”. The main gas works was south of Barrack Street, with the large gas-holding tank north of Barrack Street, dominating the downtown site. Gas production evolved from retort coal gasification, to a carbureted water gas process in 1925. The rise of oil slackened demand through the 1930’s. 
The coal gas plant was later abandoned, superseded by a propane air mix plant. Propane tanks on flat cars were delivered via the spur from Horton Steel Works of Fort Erie, ON in March, 1950. Tank cars (8,000 gallons each) were unloaded into the tanks on the PUC spur, that had crossed Barrack Street (1947 fire insurance map image - above) later truncated at Barrack Street. The old gasification tanks were being demolished in the fall of 1950 by former builder George Boyd. The tanks were made of quarter-inch riveted plates, cut apart by torches under water to reduce the danger of sparks from any residual gas. The resulting scrap weighed 200-300 tons. The older 48 year-old 'purification' tank was 50 feet high and 75 feet in diameter. The 35 year-old 'storage' tank was the same height and 100 feet in diameter, to be demolished in 1951.
All the way from Fort Erie, ON - Horton Steel Works propane tanks being unloaded from flat cars at the site in February or March, 1950. An interesting time of transition - the larger tank is still pending demolition (above and below - Queen's University Archives, V25-5-11-197, George E.O. Lilley Fonds).
The new propane tanks are in place in April, 1951. Millard & Lumb is shown at right (Queen's University Archives, V25-5-15-5, George E.O. Lilley Fonds).
Propane almost ran out on February 18, 1958 during a severe cold spell. More was needed, but CN had no loaded propane cars available in Kingston for the PUC. There were cars in Belleville and Brockville. An urgent call was placed to CN, and one car was quickly despatched from Belleville and unloaded. Two more cars arrived in Kingston soon thereafter.

In 1958, Corcoran Excavating installed a five mile-long eight-inch gas line from the Trans-Canada pipeline just south of Glenburnie, along Perth Road and Division to Railway Street at Patrick Street, where it was connected to a 1956-built line from that intersection to the gas plant. The pipes were manufactured in 50-foot lengths by Page Hersey Tubes Ltd. in Welland, ON and supplied by Grinnell Co. of Montreal. The capacity of the completed line was 800,000 cubic feet per hour, and the cost was $250,000. A regulator station was built at Montreal and Railway Streets to supply industries in that area. (Below - Whig clipping fortuitously showing a CPR boxcar and the Sowards Coal office in background!)
 
The downtown spur was removed in 1970. The gas plant was to be moved outside the city in 1966, finally making the move to Lappan's Lane after 1968, due to the lack of a sewer onsite and a dispute with Kingston Township. The new four-tank site was to boost Kingston's gas supply from Trans-Canada Pipelines during peak usage periods. A CN spur was built just east of Lappan's Lane for $8,000, with gas mains laid along Counter Street off the Division Street gas main in 1967. This was part of a PUC service centre building for electric, water and gas departments (and later a bus garage) development on the site. 

Coincidentally, the last car of natural gas at the downtown gas plant leaked. Much larger than the original 8,000 gallon cars, this one carried 27,000 gallons of propane. A fitting on the car's piping was the culprit, and it was towed into the nearby yard after its load was transferred to two onsite tanks. January 24, 1967 Whig clipping: 
A final vestige removed - on September 28, 1970 a final gas holding tank was being removed from the site (Queen's University Archives, V25-5-39-103, George E.O. Lilley Fonds). Apparently photographed while waiting for the Flying Scotsman to arrive on the same day!
The new site in December 1991. One Procor and one CGTX propane tank car were spotted for unloading on the CN track designated KL03, just off Lappan's Lane and adjacent to Permanent Concrete.  The silver bulk propane tanks are just visible on the PUC property at left:
The  following  original gasification structures are  labelled  by  number  on  the  two  plant  layouts shown below:
 
1.  Generator  House  -  used  to  make  gas  in  a  retort.  
2.  Oil  tank  -  used  for  storage  of  oil  (Bunker  C)  for  water gas  process  or  may  have  been  used  for  tar  storage.
3.  Relief  gas  holding  tank  -  used  to  store  raw  gas.  
4.  Condensor  House  -  contained  equipment  to  condense  tars, oils  and  liquors  from  hot  gases.  
5.  Purifier  House  -  contains  equipment  to  scrub  raw  gas  to remove  tars. 
6.  Main  gas  holding  tank  -  used  to  store  pure  gas  prior  to distribution.  
7.  Meter  House  -  used  to  regulate  gas  flow  to  consumers. 
8.  Coal  Shed  -  used  to  store  coal  and  coke.  
9.  Oxide  Room  -  storage  of  new  or  spent  oxide.
Fire insurance plans of site (above - 1908) and 1924 (below - 1924)


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